IGS expands field welding services

The expansion broadens IGS’s global operational capabilities and complements its existing High Velocity Thermal Spray (HVTS®) technology. Together, these services offer a range of surface protection solutions to address corrosion and erosion challenges in demanding industrial environments.

Expanding surface protection for global industries

IGS began offering welding solutions in 2003. While the company transitioned its main focus to HVTS in 2012, it continued to support welding projects in key regions such as Africa. Now, in response to growing customer demand and the opportunity to offer a full-service model, IGS is expanding its automated field welding capabilities with three complementary services:

• Weld build-up – restoration of base material to original specifications.
• Weld overlay – engineered protection against corrosion and erosion.
• Specialty welding – advanced, code-compliant repair and upgrade services.

These services are initially available across the Middle East, Africa, Europe, Latin America, and Asia-Pacific, supported by the new hub in Central Europe.

Weld overlay applications

Weld overlay is designed for high-risk operating environments and is suitable for a wide range of industries, including:

• Refineries – protection from naphthenic acid, H₂S, CO₂, HCl, and ammonia corrosion.
• Chemical processing – acid and erosion resistance.
• Waste-to-energy boilers – protection against high temperatures, corrosive gases, ash, chlorides, and sulfates.
• Biomass boilers – resistance to alkali corrosion.
• Pulp and paper – protection of black liquor recovery boilers and digesters.

Execution and integration approach

IGS delivers automated field welding and surface protection services through a structured approach focused on consistency, integration, and quality. Projects are managed by in-house teams, supported by coordinated logistics and the ability to mobilise from regional hubs worldwide.

Welding services may be integrated alongside HVTS and other surface protection technologies, enabling efficient project execution across multiple scopes. This consolidated delivery model streamlines planning and coordination, helping reduce reliance on multiple contractors.

When used together, weld overlay and HVTS provide a complementary solution that enables both the restoration of degraded surfaces and protection against future corrosion and erosion. This integrated approach is designed to extend equipment life, support safer operations, and contribute to long-term asset reliability.

“The expansion of our automated field welding services enhances our ability to support asset owners across a broader range of applications and geographies,” said Rich Crawford, CEO of IGS. “This investment reflects our ongoing commitment to deliver the capabilities our customers are asking for. By aligning welding with HVTS and our other solutions, we are enabling a more unified and efficient approach to surface protection.”

Read the article online at: https://www.hydrocarbonengineering.com/product-news/08102025/igs-expands-field-welding-services/