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KBC launches Visual MESA Energy Management System 7.3

 

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Hydrocarbon Engineering,

KBC (A Yokogawa Company) has announced the launch of Visual MESA® Energy Management System (EMS) version 7.3, an advanced real-time, model-based, energy digital twin suite of applications.

At a time of continued focus on energy costs and carbons emissions, this latest release helps refining, petrochemicals, and other energy-intensive industries drive reductions in both. It facilitates decision-making by combining real-time plant data with rigorous first-principles modelling.

Built for complex, multi-facility environments, version 7.3 enhances flexibility, cloud readiness, and connectivity to support energy cost reduction and decarbonisation initiatives. This release improves the scalable, multi-objective optimisation and optimal scheduling tools used to drive real-time performance and enable sustainable, autonomous operations.

Key features and enhancements:

  • Cloud integration: enhanced API compatibility with the KBC Acuity™ Industrial Cloud Suite enables secure, scalable workflows for cloud based multi-site energy management.
  • Docker-ready, web-based management: EMS Services Manager enables faster, more secure, and scalable cloud deployment.
  • Multi-period optimisation (MPO) API control: external systems now trigger MPO optimal schedule runs to broaden forecasting and real-time optimisation strategies.
  • Improved forecasting: intuitive, role-based user interface for forecasting and multi-period optimal energy scheduling.
  • New modelling capabilities: expanded simulation and optimisation blocks library to optimise industrial clusters in real-time and evaluate transition options.
  • Historian integration and improved cybersecurity: updated internal historian and libraries address vulnerabilities for improved security.

Visual MESA EMS v7.3 supports the shift from centralised, fossil-based systems to distributed, electricity-intensive architectures that include renewables and energy storage. By creating a digital twin model of the energy system, the software enables automatic, data-driven decisions that balance cost, emissions, and operational priorities.

The same energy system model applies from design to operations, in either open- or closed-loop configurations, to facilitate autonomous forecasting, optimal scheduling and real-time optimisation. All energy sources from renewables and conventional fuels to power or products storage options can be modelled, managed, and optimised within a unified system.

“With version 7.3, Visual MESA EMS offers advanced real-time, cloud-ready energy management platform in our long-established applications suite,” said Carlos Ruiz, Product Champion. “It is designed to accelerate digital integration and improve energy and emissions performance at scale, from individual sites to industrial clusters.”

 

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