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Michelin, IFPEN, and Axens advance BioButterfly project

 

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Hydrocarbon Engineering,

Michelin, IFPEN, and Axens have announced significant advancements in the BioButterfly™ project, supported by ADEME, Région Nouvelle Aquitaine, and Bordeaux Metropole, which aims to produce bio-based butadiene from bioethanol. Following the start-up of the first industrial-scale demonstrator in July 2023, the project has achieved several key milestones, reinforcing the viability of this innovative technology.

The BioButterfly™ project has successfully tested on the demo-plant both bioethanol and advanced bioethanol (second generation ethanol) as feedstocks for producing bio-based butadiene, guaranteeing a 100% bio-sourced origin. The performance of both sources has been confirmed, demonstrating the flexibility and adaptability of the process to utilise diverse bioethanol inputs.

In a significant development, the butadiene produced at the demonstration plant has been used to synthesise butadiene rubber (BR) and styrene-butadiene rubber (SBR) in a polymerisation unit. The process was successful, marking a crucial step in validating the application of bio-based butadiene in the production of synthetic rubbers.

The butadiene produced has been confirmed to meet stringent polymer grade specifications, ensuring its suitability for high-quality. This achievement underscores the potential of bio-based butadiene as a sustainable alternative to its fossil-based counterpart production with a more favourable carbon footprint.

The butadiene produced has been confirmed to meet stringent polymer grade specifications, ensuring its suitability for high-quality. This achievement underscores the potential of bio-based butadiene as a sustainable alternative to its fossil-based counterpart production with a more favourable carbon footprint.

The R&D phase of the BioButterfly™ project is on track to become the most advanced technology on the market, developed via a demonstration plant to de-risk the scale-up and bring operational feedback to the future plant owners. The partners are focused on achieving technology homologation by mid-2026, paving the way for the commercialisation of this process.

The progress of the BioButterfly™ project highlights the commitment of Michelin, IFPEN, and Axens to fostering a sustainable and bio-based synthetic elastomer industry. The partners are dedicated to continuing their collaboration to bring this technology to market, supporting the global transition to renewable resources.

 

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